Malibu Boat Steering Cable: Replacing The Control

how to replace steering cable on malibu boat

If you're experiencing stiffness when steering your Malibu boat, it may be time to replace the steering cable. This is a job you can do yourself if you're handy, but if not, a professional can do it for you. To replace the cable, you'll need to disconnect it from the steering helm and engine, use a rope to guide the new cable into place, bolt the new cable in securely, and test the steering for tightness or excessive play. You'll also need to know how to measure the cable correctly to ensure you get the right replacement.

Characteristics Values
Step 1: Remove the steering cable Disconnect the cable from the steering helm and engine. Use a wrench to loosen bolts. Pull the cable through from the engine end with the help of a rope.
Step 2: Measure the cable If the part number is unavailable, measure the cable casing from end to end. Add 24" to this measurement and round up to the nearest foot.
Step 3: Order the new cable Use the part number or the measured length to order the correct replacement cable.
Step 4: Install the new cable Tie the new cable to the rope and pull it through from the engine end. Bolt the cable to the helm and engine, ensuring tight connections. Attach the telescoping ram to the engine and grease the tube and ram with marine grease.
Steering cable maintenance Inspect the steering cable at least 2-3 times per season. Look for damage, corrosion, wear, and rust. Check if the cable is difficult to move.

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Locating the steering cable part number

Locate the steering cable part number by inspecting the cable. The part number is usually printed on the cable casing. The part number is typically written in white letters on the cable, approximately 1-2 feet from the rack. The last two digits of the part number indicate the length of the cable in feet. For example, a part number of SSC13415 corresponds to a 15-foot cable.

If the part number is not visible on the cable, you will need to remove the cable and measure its length. To do this, measure the plastic cable jacket in inches and then add 30 inches to that measurement. Round this final number up to the nearest foot to determine the cable length you need to order.

If you are unable to locate the part number and do not have access to the cable to measure it, you can refer to the manufacturer's website or contact their customer support for assistance. They may be able to guide you in identifying the correct part number for your specific Malibu boat model.

Additionally, online forums and communities dedicated to boating and marine maintenance can be a valuable resource. You can post your query, along with the details of your Malibu boat, and experienced members may be able to provide the specific part number or offer alternative solutions if the original part is no longer available.

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Removing the old cable

The first step in replacing the steering cable on your Malibu boat is to remove the old cable. This process is relatively straightforward and can be done by following these steps:

  • Disconnect the cable: Begin by disconnecting the cable from the steering helm. Use a wrench to loosen the bolts holding the cable in place, both at the helm and at the engine.
  • Prepare a rope: Find a rope that will assist you in pulling the cable back through the boat. It is important to choose a rope that is long enough and sturdy enough for the task.
  • Tie the rope: Tie one end of the rope to the helm end of the cable. This will allow you to pull the cable back through the boat from the engine end.
  • Pull the cable: Start pulling the cable from the engine end, taking your time to avoid damaging the wiring harness or control box. Gently pull the cable all the way through until it is completely removed from the boat.
  • Leave the rope in place: Once the old cable is out, leave the rope in the same path that the cable took. This is important because you will use this rope to pull the new cable back through when installing it.
  • Locate the part number: Before disposing of the old cable, locate the part number on the casing. This will help you identify the correct replacement cable. The part number is usually written on the casing, and the last two digits indicate the length of the cable.
  • Measure the cable: If you cannot find the part number, you will need to measure the cable to determine the correct length for the replacement. Measure the cable casing from end to end, adding 24 inches and rounding up to the nearest foot.

By following these steps, you will be able to successfully remove the old steering cable from your Malibu boat and prepare for the installation of the new cable. It is important to work carefully and methodically to avoid any damage to the boat or its components.

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Measuring the cable

First, locate your old cable. You will need to remove it from your boat to take measurements. Lay the cable out flat, and use a measuring tape to measure the cable casing from one end to the other. Measure nut to nut. Then, add 24 inches to that measurement and round up to the nearest foot. This is because steering cables are sold by the foot, so rounding up ensures you get the appropriate length. For example, if your cable measures 15 feet, you would add 24 inches to get 180 inches, and round up to 190 inches, or 16 feet.

The part number for your cable may also be printed in white letters on the cable's sheathing, about 1 to 2 feet from the rack. The last two digits of the part number indicate the length of the cable. For example, SSC13415 is a 15-foot cable. If you can find the part number, you may not need to measure the cable at all.

If you are unsure about the part number or the correct length of cable to purchase, you can always contact the manufacturer or a boat parts specialist for guidance. It is important to get the correct length to ensure safe and proper operation of your boat.

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Ordering a replacement cable

If you're unable to locate the part number, don't worry. You'll need to remove the cable and measure its length directly. To do this, take a measurement of the plastic cable jacket in inches and then add 30 inches to that number. Finally, round up to the nearest foot, and you'll have the length of the replacement cable you need to order.

Once you have the part number or the length, you can reach out to Malibu Parts specialists via phone or chat to place your order. They offer free shipping on most domestic orders over $149. Alternatively, you can visit their physical store or shop online through their website.

If you're unsure about the part number or have any other questions, Malibu's customer support team is available to assist you. They can provide guidance in determining the correct steering cable for your boat.

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Installing the new cable

Now for the last part: installing the new cable. This process is straightforward, but it requires attention to detail to avoid damaging the new cable.

Start by locating the rope you used to pull out the old cable. Take your new cable and, starting at the engine end, tie the helm end of the new cable to the rope. Gently pull the rope from the helm side of the boat until the new cable is all the way through. Ensure you don't make tight angles or kink the cable during this process, as it can cause damage.

Once the new cable is in place, bolt it securely to the helm and the engine, making sure that the connections are tight. When installing the cable, be mindful of the cable's path to avoid any sharp bends or kinks.

Next, attach the telescoping ram to the engine. Ensure that the tube is completely clean before proceeding. Apply marine grease to the outside of the tube and the inner telescoping ram to facilitate smooth movement and protect the components.

Finally, test your new steering setup by turning the steering wheel and feeling for any tightness or excessive play. It is crucial to ensure that the steering feels smooth and responsive before taking your boat out on the water. Consult your owner's manual for any additional instructions or precautions. If you encounter any issues or uncertainties, don't hesitate to consult a factory-certified marine shop for expert advice and assistance.

Frequently asked questions

The steering cable part number should be printed in white letters on the cable about 1-2 feet from the rack. The cable length is indicated by the last two digits of the part number. For example, SSC13415 is a 15-foot cable. If you cannot find the part number, you will need to remove the cable and measure it. Measure the plastic cable jacket in inches, add 30 inches to that number, and then round up to the nearest foot.

Disconnect the cable from the steering helm and the engine by loosening the bolts with a wrench. Then, find a rope that will be used to pull the cable back through the boat. Tie the rope to the helm end of the cable and pull it through from the engine end. Take your time to avoid damaging the wiring harness or control box.

Tie the helm end of your new cable to the rope you used to remove the old cable and gently pull it from the helm side of the boat until it is all the way through. Bolt the cable to the helm and the engine, ensuring tight connections. Do not make tight angles or kink the cable as this can cause damage.

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